Page 15 - Vol 32 Issue 33 2121
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clean energy                               energy








          Co-firing  coal  with  biomass,  waste   Boiler Reliability Can Drive A Project’s Financial Success
          products, or other indigenous fuels allows
          the plant to be built to produce power at
          a much lower price point.
          Use of low rank coal, lignite, and petcoke
          for power production are growing in India,
          China,  Indonesia,  Philippines,  Australia,
          and  South  Africa  is  driven  by  better
          economics, lower fuel price volatility, and
          greater fuel supply security. Further, the
          use  of  biomass  for  power  production  is
          growing in many countries to reduce net
          carbon  emissions  and  meet  future  CO2
          reduction  targets.  These  expanding  low-
          quality solid-fuel markets across the globe   Plants with SFWCFBs have demonstrated   supercritical steam conditions (257 barg,
          have dramatically increased the value of   plant availabilities well above conventional   603/603C).  The  Samcheok  plant  meets
          fuel flexibility for large scale power plants   PC boilers over a wider fuel range.  even  tighter  stack  emissions  without
          and have been the primary driver behind   The economic value of the increased 3% -   using  FGD  equipment,  saving  Korea’s
          the large CFB power plants coming on-line   5% availability of the SFW CFB plant over   Southern  Power  Company  over  $100
          over the last 10 years.            a conventional PC plant is demonstrated   million in construction cost. The plant is
          Optimizing Operating Economics     in  the  graph  .  This  higher  availability   designed to burn a wide range of import
                                             difference was maintained for even brown   coals  including  sub-bituminous  high-
          Fuel  flexibility  can  add  up  to  huge   coals  and  lignites.  The  total  economic   moisture  coals  (20%-42%).  The  CFBs
          operating  cost  savings  over  the  life   value can translate to over a $100 million   are  also  capable  of  co-firing  indigenous
          of  a  power  plant.  In  addition  to  fuel   NPV gain in net income over the life of a   bituminous  coal  and  up  to  5%  biomass.
          flexibility  and  fuel  security,  the  CFB   600 MWe power plant.    The  plant  is  designed  to  operate  with  a
          also  provides  emission  flexibility.  It  can                       42.4% net efficiency (LHV) and went into
          achieve  low  air  emissions  without  post-  Plant Case Studies      full  commercial  operation  in  December
          combustion SCR NOx and FGD SOx control   Many  recent  projects  illustrate  the   2016,  taking  their  place  as  the  most
          saving  significant  plant  construction,   successful  application  of  SFW  CFB   advanced CFB units in the world.
          operating,  and  maintenance  cost  over   technology  but  two  projects  have   The Value of CFB is Clear for Africa
          the life of the power plant. This flexibility    particular application to Africa. First, the
                                             Lagisza  CFB  Power  plant  is  the  longest   CFB  can  bring  high  value  to  the  African
          is  important  since  emission  regulations   operating  supercritical  CFB  power  plant   continent, that has large reserves of low-
          are continually being tightened in nearly   in  the  world  today.  Located  at  Tauron’s   quality coals, lignites and waste coals from
          all countries, including Africa and protects   Lagisza  power  plant  in  Bedzin,  Poland,   mining operations. Today, CFB technology
          against  further  capital  investment.    On   the  plant  has  been  in  operation  since   has  been  proven  at  the  large  scale  to
          the contrary, a pulverized fuel plant with   2009. At the heart of the plant is a 460   economically, cleanly and reliably convert
          a narrow fuel specification would be at a   MWe  supercritical  SFW  CFB  featuring  a   these  low  rank  fuels  into  power  and
          competitive  disadvantage  with  a  higher   very  impressive  net  plant  efficiency  of   steam,  lowering  the  continent’s  energy
          average fuel cost, limiting its dispatch, and   43.3% (LHV) on bituminous coal. Perhaps   cost  and  improving  its  energy  security.
          financial return.                  most  importantly,  the  plant  meets  its   The CFB technology also keeps the door
          Increasing Plant Reliability       permitted stack emissions without SCR or   open  for  co-firing  coals,  petcokes  and
                                                                                biomass from either import or domestic
                                                   FGD  equipment,  thereby  saving
                                    Lagisza CFB Power   Tauron  over  US$45  million  with   sources,  when  prices  or  regulations  is
                                                                                right, so you don’t have to lock yourself
                                      Plant located in   its construction cost and millions
                                      Bedzin, Poland  more each year in avoided O&M   into one fuel source.
                                                   costs.                       The  fuel  and  emission  flexibility  offered
                                                   An   even   more   impressive   by  CFB  translates  into  more  value  for
                                                   example of SFW CFB technology   a  power  project  developer  in  terms
                                                   is  the 2,200 MWe Green Power   of  CAPEX  and  OPEX  savings  since  no
                                                   Plant  operating  since  2016  in   SCR  or  FGD  is  required,  greater  project
                                                   Samcheok,  South  Korea.  The   return  from  higher  plant  reliability  and
                                                   Samcheok  plant  has  four  550   less maintenance, fuel cost savings from
                                                   MWe  SFW  CFBs  utilizing  ultra-  market  arbitrage  and  carbon  emission
                                                                                reduction.


                                                                         AFRICAN POWER   Mining & Oil Review Vol 28, Issue 29, 2019   |    15
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